Revealed: The Secret World of Industrial Ink
- Published: March 23, 2025
Every year, thousands of different inks are used by different industries around the world - especially in continuous inkjet (CI)) industrial printing, applying batch numbers and codes to products and packaging. But how much do you know about the inks we use every day? Here are a few interesting facts that you might not know from the world of industrial inks.
- Security UV ink has the same ingredient as washing powder. UV-readable ink can be used as a security feature, when hidden marks or codes are added to prove a product is genuine. However, the colorant that shows up under UV light is commonly available; it is in fact a key ingredient in most laundry detergents since the blueish hue helps to counteract the gradual yellowing of clothes, thus keeping them apparently whiter.
As a security measure, ultraviolet ink is only effective if it cannot be easily recreated. More advanced security inks therefore combine different colors - for example a black ink that shows up as green under UV light - making them too technically difficult for most counterfeiters to produce.
- The harder the PVC, the easier the printing. Over 40 million tons of PVC (polyvinyl chloride) are produced each year. In its pure form it is quite brittle, so plasticizers are often added in order to make it more flexible. Rigid plastic pipes, for example, contain far less plasticizer than the more flexible PVC that is used for cable sheathing and the plastic wrap in food packaging.
But while ink adheres perfectly well onto PVC molecules, it won't stick to plasticizer molecules. So printing on rigid pipes is straightforward, but printing onto food packaging and cables - where there is more plasticizer present - is challenging. The result is "set-off"- when the ink doesn't stick and is readily transferred onto the item that is packed next to it. To solve this problem, special ink formulations adhere more readily to plasticizer molecules.
- Invisible ink is used to make product packaging more beautiful. UV-readable ink is not just used for security - it's also used to improve product aesthetics. If brands feel that a visible barcode or batch number would spoil the look of their high-end packaging, they can opt for ultra-violet ink instead. Many products in plain view carry coding information that is invisible to the naked eye but is highly useful for traceability purposes.
- Green ink is harder to produce, but it's worth the effort. Making the color is easy. But how do you make ink that is environmentally friendly? To assess the environmental footprint of ink, we need to first look at its key components.
Around 80 percent of the ink consists of solvent, as the ink has to be ultra-fast drying in industrial and packaging coding applications. Most of the remaining material is the binding agent and the colorant that remains after the solvent has evaporated. Traditionally, both the solvent and the binding agent have been oil-based, which presents a significant challenge to ink manufacturers.
Today, there are some innovative inks that are around 85 percent bio-based, dramatically reducing their impact on the world's resources.
- The perfect ink recipe requires a pinch of salt. In addition to the solvent, the colorant and the binding agent, there is another secret ingredient in CIJ ink that not everyone knows about: Salt. This is because CIJ is a process that relies on giving each drop of ink an electrostatic charge so it can be deflected by electrostatic plates to form letters and codes on the substrate. This requires the addition of salts of some kind, which helps the ink to conduct electricity and therefore able to respond to the CIJ deflection process. As all good chefs know, the perfect recipe always includes a pinch of salt.
- Every letter you receive contains ultra-violet ink. Machine readers - such as the millions of scanners that are used in postal sorting systems - work more effectively with UV ink. It is simply more legible than regular black-and-white printing. So, when a letter arrives at the sorting office, an OCR scanner reads the written address and then applies a barcode in UV ink, which can be quickly and accurately read by subsequent scanners, thus speeding it through the postal system. If you've ever wondered why your mail often comes with a faint orange or pink barcode printed on it, now you know.
- Ink properties reflect specific customer needs. Sometimes you may want the number or barcode that you print to stay visible forever. But others often need inks that can be removed when required. So, we need to create inks with varying levels of permanence or washability.
Take, for example, the expiration date on a recyclable glass bottle. When the bottle is refilled, a new expiration date needs to be applied in place of the old one - which is typically removed via a caustic solution of some kind in the bottle recycling plant. But because those bottles frequently get wet (whether in the ice bucket, or simply attracting condensation when they are straight from the fridge on a hot day) the ink must be permanent enough not to be erased by water alone. PET bottles present a different challenge. They are not refilled, but the expiration date must still be erased to prevent the ink adding a grey tinge to the recycled material.
However, some markings really are very temporary. In car manufacturing, rolls of aluminum sheets are usually marked with a batch number. But once those sheets have been shaped into panels for the vehicle, the code must be easily removable.
Customers require different levels of permanence depending on the needs of their products and the way customers use their products.
- Many printer manufacturers cannot produce their own ink. A manufacturer of industrial inkjet printers and industrial printer ink can help customers print more accurately, more efficiently and more sustainably because they understand how inks and printers work together.
This is in contrast to other printer companies who have to buy their ink from a third party. The ink manufacturer provides a "certificate of analysis" that proves the chemical constitution of the ink but, while this usually delivers perfectly good results, it's not the same as actually testing different inks in different printers.
Whatever your print requirements, you need the perfect combination of ink and print technology to get the best results. Look for companies with a range of machines that operate at different speeds, with different features and different price points that suit your production processes - combined with an ink formulation that will give best results on your substrate, whether that is metal, glass, cardboard or any other material.
Companies that produce both ink and printers is a combination that helps ensure optimum performance for you.
About the Author
LEIBINGER is part of the third generation family-run company founded in 1948, whose primary focus is the development and production of industrial inkjet printers and inks for use in the marking and coding of products. The solutions created by LEIBINGER are defined by their high-quality standards and their innovative technologies.
