Coating Matters
Coating Matters | Coating and Casting Technology for Water Filtration
- Published: February 09, 2015, By Mark Miller
The fundamentals of air entrainment, entrapment, and rheology are critical to product success
Coating, Casting, and Curtains
- Published: January 30, 2015
When a slot die is coating a fluid, does it care which way it is pointed? No, it does not. So why are different terms utilized when the same piece of equipment is pointing up in the air, down towards the ground, or horizontally towards the wall?
Coating Matters | Pump Technology
- Published: January 13, 2015, By By Mark Miller and Jim Feltman
Fluid preparation and delivery may be ancillary to the coating process, but they are critical to the coating outcome
Coating Matters | Multi-Layer Coating
- Published: December 12, 2014, By Mark Miller
To provide more than one fluid at a time to a substrate, a pre-metered method like slot die coating is required
Stepwise Process Fluid Coating
- Published: November 18, 2014
After a fluid is deposited onto a substrate anything can happen. While the fluid is balancing on the substrate and traveling to the curing section of the process, what will the fluid do?
Coating Matters | Patch Coating for Precision Fluid Placement, Pt. 2
- Published: October 21, 2014, By Mark Miller
Intermittent coating continues to be a growing field in the world of slot die coating technology in general, and the flexible electronics and energy storage industries in particular.
Optimization of Fluid Coating
- Published: October 17, 2014
Developing a product in the fluid coating industries requires determination of raw materials to provide for the differentiated features of the product, but equally important is the process development associated with turning these raw materials into an effectively and efficiently produced item. Whether you are looking to develop an improved tape, label, battery, or optical film, understanding and optimizing the coating process is important. The larger this coating window the more latitude there is for success.
Coating Matters | Patch Coating for Precision Fluid Placement, Pt. 1
- Published: September 23, 2014, By Mark Miller
The world has gone patch coating crazy! Batteries, pharmaceuticals, even adhesives. With increased interest in intermittent coating, we have to consider the technical challenges
Fighting Viscous Forces to Improve Fluid Coating Success
- Published: September 18, 2014
When it comes to slot die fluid coating, the mathematical equations that dictate flow are fundamental, but the details are complicated. The goal with understanding the math should be not to make things more complicated, but to simplify the understanding and lead engineers and operators towards common controls for adjusting at the coating line. So let’s do just that…
Coating Matters | Steam Remoisturizing Technology for Paper-Based Labels, Pt. 2
- Published: August 20, 2014, By Mark Miller and Joseph E. Martin
In Part 2 of this two-part series, the authors provide the criteria for choosing a remoisturizer solution
Coating Matters | Steam Remoisturizing Technology for Paper-Based Labels, Pt. 1
- Published: July 22, 2014, By Mark Miller and Joseph E. Martin
Paper-based label manufacturers must produce a stable, flat product. This requires controlling moisture content in all layers of the final product to equilibrium.
Coating Matters | Everything You Wanted to Know about Coating But Were Afraid to Ask
- Published: June 18, 2014, By Mark Miller
Developing a new coated product? Here is a set of questions that can lead the process engineer in the right direction going forward.
Coating Matters | Stop Defects Before They Start
- Published: May 27, 2014, By Mark Miller
Reducing defects in fluid coating works best by practicing preventative medicine.
Coating Matters | Designing Equipment for Fluid Flow
- Published: April 23, 2014, By Mark Miller
In premetered coating, a slot die is the control valve that turns fluid flow through a pipe into a precise, flat, and even coating on a continuous substrate. How does a chunk of metal do this?
Defects in Coating
- Published: March 25, 2014
Fluid coating is only as good as the quality team says it is. Once the fluid hits the substrate many things can happen... Read about how to identify, analyze and remedy coating defects.
Coating Matters | Under Pressure: The Damage Stress Can Do in Fluid Coating
- Published: March 25, 2014, By Mark Miller
Where does stress come from, and what can it do to a perfectly good coating?
Coating Matters | I'm Done Coating...Now What?
- Published: February 18, 2014, By Mark Miller
To solve coating issues, you need to have a rudimentary understanding of curing technologies
Coating Matters | The 3 Stages of Product Development
- Published: January 08, 2014, By Mark Miller
Process development is taking a product concept through 3 stages: lab, pilot, and production
Coating Matters | Intermittent Coating
- Published: December 17, 2013, By Mark Miller
The world has gone patch coating crazy, but we also have to consider the technical challenges
Coating Matters | Hot Melt Coating Technology, Part 2
- Published: November 12, 2013, By Mark Miller
In the second of this two-part series on hot melt coating, Mark Miller says the newest technology is not always the best, but the best techniques applied to good technology provide the best product outcomes.
Coating Matters | Hot Melt Coating Technology, Part 1
- Published: October 16, 2013, By Mark Miller
Thinner, faster, and state of the art describes the direction hot melt adhesive manufacturing companies are headed.
Multilayer Coating
- Published: September 24, 2013
Multilayer and simultaneous dual sided coating. Slide coating for the modern era.
Coating Matters | The Wizard Behind the Curtain
- Published: September 16, 2013, By Claudia Hine
It's not magic that makes curtain coating work but physics and fluid dynamics.
Rheology, Math, and Coating Equipment Design
- Published: August 31, 2013
Rheology + Mathematics = Coating Equipment Design
Coating Matters | TWOSD
- Published: August 20, 2013, By Mark Miller
Tensioned Web Over Slot Die is a coating technique that has some unique advantages
ROI for Fluid Coating Technology
- Published: July 29, 2013
Cost of ownership and return on investment are critical in the decision of fluid coating technology for a converting industry product.
Coating Matters | Slot Die Design Considerations
- Published: July 02, 2013
What you can learn from a slot die designer that will help you in your roll-to-roll manufacturing process
What does a Slot Die Cost?
- Published: June 25, 2013
How do you chose an equipment vendor? What questions provide insight into capital expenditures? The 3P approach to vendor selection provides guidelines for your next converting equipment purchase.
Coating Matters | Fluid Flow Phenomena
- Published: May 15, 2013, By Mark Miller
Faster and thinner coatings are the wave of the future—learn how to ride the wave to success!
The Future of Fluid Coating Technology
- Published: May 01, 2013
Evolutionary trends in fluid coating technology are predictable. Look for the material and process advances required for the leading products in the converting industry and follow the trail.